Flexible Liquid Crystal Optics

FlexEnable’s low temperature process enables the manufacture of flexible liquid crystal (LC) cells, creating the world’s thinnest active optical films that can steer, modulate or focus light depending on the applied voltage.

LC cells have traditionally been made on glass, but for modern applications glass is impractical because of its weight, thickness or lack of conformability. This issue is particularly compounded in optical use cases, where multiple cells can be needed.

FlexEnable’s LC cells are ideal for applications such as tunable and dimmable lenses, tintable smart windows and switchable ePrivacy films. Just 100 microns thick, they can be stacked to provide greater power and additional functions, whilst adding very little thickness or weight.

Our process also allows biaxial forming around, for example, a spherical surface, something particularly desirable in AR/VR and automotive applications and bringing active optics to almost any surface.

Our ultra-thin flexible LC film is processed in display fabs lines using standard equipment and built on TAC instead of glass. There are various designs possible using different LC types, cell gaps and stacks. Moreover, these LC cells can be biaxially curved meaning that at a given point the surface is curved in every direction, like that of a sphere.

To biaxially curve an LC cell, it must be stretched – both the substrate and all the active layers built upon it. This is not possible with glass substrates, as the high temperatures required would damage the active layers and inhibit optical performance.

Our low temperature process with flexible substrates means that LC cells can be biaxially thermoformed at very low temperatures (<100°C) that are benign to the active materials in the stack – forming to complex curvatures without affecting performance.